One of the standout features of aluminum flanged bushings is their excellent wear resistance. Aluminum, when treated or alloyed properly, can exhibit significant durability and hardness, allowing these bushings to withstand repeated motion and heavy loads without degrading quickly. The low friction coefficient of aluminum helps minimize wear between moving parts, ensuring a longer service life and reducing the frequency of maintenance or replacement. This wear resistance is particularly beneficial in high-cycle applications where components are subject to constant motion and stress.Aluminum is inherently resistant to corrosion, making flanged bushings suitable for use in environments where exposure to moisture, chemicals, or other corrosive elements is a concern. The formation of a natural oxide layer on the surface of aluminum protects it from further oxidation and corrosion, ensuring the bushings maintain their integrity and performance over time. This corrosion resistance is especially valuable in marine, chemical processing, and outdoor applications where other materials might deteriorate quickly.
The primary function of aluminum flanged bushings is to facilitate smooth and efficient motion between mechanical parts while providing structural support and reducing friction. These bushings are commonly used in automotive systems, including suspension components, steering assemblies, and transmission parts, where their lightweight nature contributes to overall vehicle efficiency and performance. In aerospace applications, flanged bushings are essential for reducing weight while maintaining high strength and reliability in critical control surfaces and landing gear mechanisms. Additionally, these bushings find use in industrial machinery, robotics, and precision equipment, where their wear and corrosion resistance ensure long-lasting and dependable operation.The use of aluminum flanged bushings in mechanical systems offers several significant advantages. Their lightweight nature helps reduce the overall weight of assemblies, leading to improved efficiency and performance, particularly in automotive and aerospace applications where weight reduction is paramount. The wear-resistant properties of aluminum ensure that these bushings can handle high-load and high-cycle conditions without frequent maintenance, contributing to lower operational costs and increased uptime. The corrosion resistance of aluminum further enhances the reliability and longevity of these bushings, making them suitable for use in harsh environments.
Flanged Bushing Ingredient List
| CHEMICAL COMPOSITION | ||||||
| Chemical Composition Limits (%) | ||||||
| ALLOY | COPPER | ZINC | LEAD | IRON | TIN | SILICON |
| C93200 | 81-85 | 1-4 | 6-8 | 0.2 | 6.3-7.5 | 0.005-0.08 |
| C95400 | 83 (minimum) | None | None | 3-5 | None | None |
| SAE 841 | 87.5-90.5 | None | None | 1 | 9.5-10.5 | None |
| ALUMINUM | PHOSPHORUS | MANGANESE | NICKEL (INCL.COBALT) | ANTIMONY | OTHER ELEMENTS |
|
| 0.005 | 0.15 | None | 1 | 0-0.35 | 0-0.08 Sulfur | |
| 10-11.5 | None | 0-0.5 | 0-1.5 | None | None | |
| None | None | None | None | None | 0.3 Carbon | |
| PHYSICAL & MECHANICAL PROPERTIES | |||||
| ALLOY | NOMINAL DENSITY | MODULUS OF ELASTICITY |
MELTING POINT OR RANGE |
THERMAL CONDUCTIVITY |
|
| lbs. /cu.in | ksi | degrees F | BTU/sq.ft./ft./hr./degrees F @ 68 degrees F |
||
| C93200 | 0.322 | 14,500 | 1570-1790 | 33.6 | |
| C95400 | 0.269 | 15,500 | 1880-1900 | 33.9 | |
| SAE 841 | 0.231-0.246 | Not Rated | 1800-2000 | Not Rated | |
| ELECTRICAL RESISTIVITY |
TEMPER | HARDNESS | ULTIMATE TENSILE | YIELD STRENGTH |
ELONGATION |
| ohms @ 68 degrees F |
Rockwell (unless noted) |
ksi | ksi | % | |
| Not Rated | As Cast | 65 Brinell | 35 | 20 | 10 |
| 80.2 | As Cast | 150-170 Brinell | 85 | 32-35 | 12-18 |
| Not Rated | As Pressed | H50 | 14 | 9 | 1 |
Flanged Bushing Applications
Industrial Machinery:
Industrial Machinery: In industrial machinery, the Flanged Bushing is employed in shafts, pivots, and linkages to facilitate smooth rotational or linear motion. Its durable construction and resistance to wear make it suitable for heavy-duty equipment, ensuring reliable performance and longevity.
FAQ
How durable are these flange bushings and are they suitable for the high load and high cycle operation of our specific application?
Buyers are often concerned about the durability of flange bushings, especially in applications with high load and high cycle operation. Understanding the material, wear resistance and fatigue resistance of the bushing is key to evaluating its suitability for a specific application. Buyers may ask whether the bushing has been rigorously tested to maintain stable performance over a long period of time in a harsh working environment and how it will last under high stress conditions.
Do flange bushings offer custom options to meet our unique specifications and requirements?
Buyers often require flange bushings to adapt to their specific design and application requirements, so custom options are very important. They may ask if the manufacturer offers non-standard sizes, different material options or special manufacturing processes to ensure that the bushing fits their mechanical system perfectly. In addition, they may also focus on the manufacturer's production capabilities and delivery times to ensure that the custom bushing can be delivered on time and meet the needs of the project.
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