The primary advantage of our bronze flanged bushings lies in their exceptional durability and strength. Bronze, an alloy renowned for its robustness, offers high resistance to wear and tear, making these bushings ideal for applications involving high-speed rotation and heavy loads. The inherent lubricity of bronze reduces friction between moving parts, significantly lowering maintenance requirements and enhancing the lifespan of machinery.Our bushings feature a flanged design that provides additional support and stability. This design prevents axial movement, ensuring that components remain properly aligned during operation. The flange acts as a built-in washer, distributing loads more evenly and reducing stress concentrations, which is particularly beneficial in applications where precise positioning is critical.
One of the standout features of our flanged bushings is their excellent resistance to corrosion. Bronze's natural resistance to oxidation and corrosion makes these bushings highly suitable for use in harsh environments, including marine and outdoor applications. Whether exposed to moisture, saltwater, or other corrosive elements, our bronze bushings maintain their structural integrity and performance. This corrosion resistance not only extends the lifespan of the bushings but also ensures the reliability of the machinery in which they are installed.Bronze flanged bushings serve as essential components in reducing friction and wear between mechanical parts. They provide a smooth, low-maintenance solution for bearings in a wide range of applications, from automotive systems and industrial machinery to agricultural equipment and aerospace technology. By minimizing metal-to-metal contact, these bushings prevent wear and extend the operational life of both the bushings and the components they support.
Sintered Bronze Bushings Advantages
Bronze Bushings Ingredient List
| CHEMICAL COMPOSITION | ||||||
| Chemical Composition Limits (%) | ||||||
| ALLOY | COPPER | ZINC | LEAD | IRON | TIN | SILICON |
| C93200 | 81-85 | 1-4 | 6-8 | 0.2 | 6.3-7.5 | 0.005-0.08 |
| C95400 | 83 (minimum) | None | None | 3-5 | None | None |
| SAE 841 | 87.5-90.5 | None | None | 1 | 9.5-10.5 | None |
| ALUMINUM | PHOSPHORUS | MANGANESE | NICKEL (INCL.COBALT) | ANTIMONY | OTHER ELEMENTS |
|
| 0.005 | 0.15 | None | 1 | 0-0.35 | 0-0.08 Sulfur | |
| 10-11.5 | None | 0-0.5 | 0-1.5 | None | None | |
| None | None | None | None | None | 0.3 Carbon | |
| PHYSICAL & MECHANICAL PROPERTIES | |||||
| ALLOY | NOMINAL DENSITY | MODULUS OF ELASTICITY |
MELTING POINT OR RANGE |
THERMAL CONDUCTIVITY |
|
| lbs. /cu.in | ksi | degrees F | BTU/sq.ft./ft./hr./degrees F @ 68 degrees F |
||
| C93200 | 0.322 | 14,500 | 1570-1790 | 33.6 | |
| C95400 | 0.269 | 15,500 | 1880-1900 | 33.9 | |
| SAE 841 | 0.231-0.246 | Not Rated | 1800-2000 | Not Rated | |
| ELECTRICAL RESISTIVITY |
TEMPER | HARDNESS | ULTIMATE TENSILE | YIELD STRENGTH |
ELONGATION |
| ohms @ 68 degrees F |
Rockwell (unless noted) |
ksi | ksi | % | |
| Not Rated | As Cast | 65 Brinell | 35 | 20 | 10 |
| 80.2 | As Cast | 150-170 Brinell | 85 | 32-35 | 12-18 |
| Not Rated | As Pressed | H50 | 14 | 9 | 1 |
Bronze Bushings Applications
Automotive Industry:
In the automotive industry, Sintered Bronze Bushings are widely used in engines, transmission systems and suspension systems. They reduce friction, reduce vibration, and increase part life. Whether used in transmission bearings or steering systems, these copper alloy bushings provide reliable performance.
Home appliances:
In the field of home appliances, Sintered Bronze Bushings are used as key components in various home appliances. From washing machines to air conditioning units, these bushings play an important role in motors and compressors, ensuring their stable operation and long-term durability.
FAQ
What are the key benefits of using sintered bronze flanged bushings in automotive applications?
Sintered flanged bushings offer several key benefits in automotive applications, primarily due to their unique manufacturing process and material properties. These bushings are made using a powder metallurgy process, which involves compressing fine bronze powders and sintering them at high temperatures to form a dense, durable structure. This method results in bushings with excellent dimensional accuracy and consistent material properties. In automotive applications, these bushings provide superior wear resistance and reduced friction, which are crucial for the longevity and efficiency of components like suspension systems, steering mechanisms, and transmission assemblies. The flanged design adds stability and prevents axial movement, ensuring proper alignment and reducing stress on the parts. Additionally, sintered bronze's inherent self-lubricating properties minimize the need for regular maintenance, enhancing the overall reliability and performance of automotive systems.
How do flanged bushings enhance the performance of industrial machinery?
It significantly enhance the performance of industrial machinery by providing robust support and reducing friction between moving parts. The sintering process creates a porous structure in the bronze, which can be impregnated with lubricants to offer self-lubricating properties. This feature is particularly beneficial in industrial settings where continuous lubrication is challenging. The bushings' ability to retain and distribute lubricants reduces wear and extends the operational life of machinery. The flanged design provides additional stability, ensuring components remain aligned and reducing the risk of mechanical failure. These bushings can withstand high loads and harsh operating conditions, making them ideal for use in heavy-duty equipment such as conveyors, robotic arms, and assembly lines. Their durability and low maintenance requirements translate to reduced downtime and increased efficiency in industrial operations.
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