Stable positioning function: The design structure of the flange type bushing has outstanding stability. This design enables the bushing to firmly fix and support components in mechanical equipment, ensuring that the equipment will not slide or shift due to vibration or other external forces during operation. The wide surface of the flange part not only increases the contact area, but also provides a better fixing effect, which is particularly suitable for applications that require precise positioning. This stability is particularly important in industrial applications with high precision requirements, such as automated production lines or precision processing equipment, which can ensure the continuous and efficient operation of the equipment and avoid processing errors or production interruptions caused by component displacement. At the same time, the use of the flange structure makes the installation and maintenance of the bushing easier, reduces the workload of operators, and improves the maintenance efficiency of the equipment.
Superior wear resistance: Flange type bushings are usually made of high-strength alloy materials. These materials have extremely high wear resistance after special treatment and can resist wear caused by friction for a long time. In high-speed rotating and high-load equipment, such as transmission systems, bearing seats, etc., bushings can effectively reduce the friction coefficient and reduce the heat generated by friction, thereby preventing equipment overheating and parts wear. This wear resistance not only extends the service life of the bushing, but also improves the overall stability and reliability of the equipment, reduces equipment downtime and maintenance costs caused by wear, and is particularly suitable for industrial equipment that requires long-term continuous operation, such as mining machinery, metallurgical equipment, etc.
Good load-bearing capacity: The design of the flange-type bushing takes into account the use requirements under high load conditions, and its materials and structures can withstand large axial and radial loads. This feature makes it particularly suitable for use in heavy machinery and equipment, such as large construction machinery, industrial compressors, hydraulic pumps, etc. Even under high pressure or high load operating conditions, the bushing can maintain a stable support role to prevent the equipment from being deformed or damaged due to excessive load. In addition, the bearing capacity of the bushing enables the equipment to operate safely under complex working conditions, reduces the risk of equipment failure caused by excessive load, and ensures the continuity and safety of the production process.
Efficient shock absorption effect: The flange-type bushing plays a significant shock absorption role in mechanical equipment, and its material and structural design can effectively absorb and alleviate the vibration and impact generated by the equipment during operation. This shock absorption performance not only reduces the noise during equipment operation, but also protects other precision parts of the equipment from wear and damage caused by vibration. Especially in high-frequency operating machinery, such as stamping machines, vibrating screens, etc., the shock absorption effect of flange bushings can significantly improve the running stability of the equipment, extend the life of the equipment, and provide operators with a more comfortable and safe working environment.
Diverse material selection: Flange bushings can be manufactured with different materials according to different application requirements, such as bronze, stainless steel, high-performance alloys, etc. Bronze materials have good self-lubricating properties and corrosion resistance, and are suitable for use in high humidity or highly corrosive environments; stainless steel has excellent wear resistance and high temperature tolerance, and is suitable for high temperature and high pressure industrial equipment. The diverse material selection enables flange bushings to meet the requirements of various complex working conditions, and thus are widely used in different industrial fields, such as chemical industry, energy, automobile manufacturing, etc. The flexibility of this material not only improves the adaptability of the equipment, but also enables the bushing to operate stably for a long time in different working environments.
Product material details table
| TYPICAL PROPERTIES* OILITE BEARING MATERIALS |
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| PROPERTIES | OILITE BRONZE† | SUPER OILITE | SUPER OILITE 16 |
| Composition-Percent | |||
| COPPER | 87.2 - 90.5 | 18.0 - 22.0 | 18.0 - 22.0 |
| IRON | 1.0 MAX | BALANCE | BALANCE |
| LEAD | - | - | - |
| GRAPHITE | 0 - 0.3 | - | 0.6 - 1.0 |
| TIN | 9.5 - 10.5 | - | - |
| ACID INSOLUBLES (MAX.) | - | - | - |
| MAGNESIUM | - | - | - |
| TOTAL OTHER ELEMENTS (MAX.) | 1.0 | 2.0 | 2.0 |
| BALANCE | - | - | - |
| Physical & Mechanical Properties | |||
| DENSITY (GM PER CU. CM.) | 6.4 - 6.8 | 5.8 - 6.2 | 6.0 - 6.4 |
| POROSITY (% OIL BY VOLUME) | 19 MIN. | 19 MIN. | 15 MIN. |
| "K" STRENGTH CONSTANT | 26500 | 40000 | 60000 |
| ELONGATION (% IN ONE INCH) | 1 | 1 | 0.5 |
| YIELD STRENGTH IN COMP. (PSI)** | 11000 | 22000 | 40000 |
| Comparable Specifications | |||
| ASTM | B-438-05 | B-439-07 | B-426 |
| GR 1 TYPE II | GR 4 | GR 4 TYPE II | |
| MILITARY | MIL-B-5687D | MIL-B-5687D | - |
| TYPE 1 GR. 1 | TYPE 2 GR. 4 | - | |
| MPIF | CT-1000-K26 | FC-2000-K30 | N/A |
| SAE - NEW OLD |
841 | 863 | - |
| TYPE 1 | TYPE 3 | - | |
| CLASS A | |||
| *Bearings may exhibit appreciable differences in properties due to size, shape, thickness, etc. **For .001" permanent set on text specimens 1-1/4" diameter by 1" long. |
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Applications of flange type bushings
Flange bushings play an important role in industrial automation equipment. They are widely used in conveyor systems, robotic arms, and sorting systems in automated production lines. The excellent positioning function and wear resistance of these bushings enable them to maintain stability under high-load and high-frequency operating conditions. They not only support the smooth operation of moving parts, but also reduce friction and wear, extending the service life of the equipment. In addition, the self-lubricating properties of flange bushings also reduce the need for external lubricants, thereby reducing maintenance costs and improving the operating efficiency of the production line.
Automobile Manufacturing:
In the automobile manufacturing process, flange bushings are used in various components such as engines, transmissions, and suspension systems. Its strong load-bearing capacity and wear resistance enable it to withstand high loads and high-speed operating conditions in engines and transmissions. The corrosion resistance of this bushing is also very suitable for the harsh environment in automobiles, and it can resist the erosion of oils and chemicals. Its stable positioning function and shock absorption effect help improve the reliability and comfort of automobile components, ensuring the smooth driving performance and long-term durability of the car.
Why Choose Us
National High-Tech Enterprise:
As a national high-tech enterprise, Jiande Weijia Technology Co., Ltd. has been actively engaged in scientific and technological research and development and production and manufacturing, and is committed to providing high-quality products and services to our customers.
Application Areas:
Our products are widely used in machinery, electronics, electrical appliances, medical devices, hand/power tools, communications, motorcycles and automobiles. The quality is stable and reliable and is widely praised by customers.
System Certification And Product Quality:
The company has obtained ISO9001:2015 and IATF16949:2016 management system certification, and continuously improves product quality and service levels to meet the growing needs of customers. The company has an independent laboratory to conduct strict quality inspections on each batch of products to ensure that each product meets customer requirements. We firmly believe that trust is built on quality and service, so we pay attention to product quality and customer service.
Partners:
The product market and major partners are from Europe and the United States, indicating that our product quality has been recognized by the international market.
Maybe You Still Want To Know
1. What is the main purpose of this bearing?
This bearing is mainly used in various mechanical equipment, especially in applications that need to support rotating or moving parts. They can withstand large loads, and due to the uniqueness of their design, they can effectively reduce friction and improve the stability and performance of the equipment. Common application areas include industrial automation equipment, heavy machinery, and automobile manufacturing.
2. How durable is this bearing?
This bearing is usually made of high-strength materials, such as high-quality steel or alloy materials, with excellent wear resistance and corrosion resistance. They are highly durable and can be used for a long time in various harsh working environments, including high temperature, high humidity or corrosive environments. This durability effectively reduces the frequency of replacement and reduces maintenance costs.
3. What are the maintenance requirements for this bearing?
The maintenance requirements for this bearing are relatively low. Regular inspection and lubrication are the key to maintaining bearing performance. Regular inspection of bearing wear and lubrication status can effectively prevent the occurrence of failures. The choice of lubricating oil or grease should be determined according to the working environment and load requirements to ensure the normal operation of the bearing.
4. What is the load bearing capacity of this bearing?
The load bearing capacity of this type of bearing varies depending on the design and material. Generally, they can withstand large radial and axial loads. The specific load bearing capacity can be referred to the product specification table. Manufacturers usually provide detailed technical data to help users choose the right bearing for their application.
5. Is this bearing suitable for high temperature environments?
Most of these bearings are designed with high temperature requirements in mind. The use of high temperature resistant materials and special lubricants can enable them to maintain good performance at higher temperatures. However, for extreme high temperature conditions, it may be necessary to choose specially designed high temperature bearings. Knowing the specific operating temperature range is the key to choosing the right product.
6. How cost-effective is this type of bearing?
Although the initial investment may be high, it is cost-effective in the long run due to its excellent durability and low maintenance requirements. Reduced frequent replacement and maintenance costs, improved equipment operating efficiency, and effectively controlled overall operating costs. For most industrial applications, this type of bearing is very cost-effective.
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