Metric flanged bushings, meticulously engineered to meet the demands of various industrial applications. These bushings are known for their exceptional performance, durability, and precision, making them a reliable choice for numerous machinery and equipment setups.Our flanged bushings are crafted using advanced powder metallurgy processes, ensuring consistent quality and superior mechanical properties. The flanged design provides additional stability and support, distributing loads evenly and reducing stress on the assembly. These bushings are made from high-quality materials such as brass, bronze, and specialized alloys, offering excellent wear resistance, corrosion resistance, and self-lubricating properties. This combination of features ensures long-lasting performance and minimal maintenance requirements, even in demanding operating conditions.
The production of our metric flanged bushings involves the sophisticated powder metallurgy process, a technique that enhances material properties and ensures precise component manufacturing. This process begins with the careful selection of metal powders, which are blended to achieve the desired composition. The mixture is then compacted under high pressure to form the basic shape of the bushing.Following compaction, the green compact undergoes sintering, a crucial step where the bushing is heated to a temperature below its melting point in a controlled atmosphere. This heat treatment causes the metal particles to bond at a molecular level, resulting in a dense, strong, and cohesive structure. Sintering enhances the mechanical properties of the bushing, such as strength, hardness, and wear resistance, ensuring the final product can withstand heavy loads and harsh operating environments. This process also helps in achieving precise dimensional accuracy and consistency across all units, which is essential for applications requiring tight tolerances and reliable performance.
Flanged Bushing Advantages
The primary advantages of our metric flanged bushings include exceptional durability, low maintenance requirements, and enhanced performance. The self-lubricating properties reduce friction and wear, extending the lifespan of both the bushing and the machinery it supports. The corrosion resistance of the materials used ensures reliable operation in various environmental conditions, including exposure to moisture and chemicals. Additionally, the precision engineering and tight tolerances achieved through the powder metallurgy process ensure a perfect fit and smooth operation, minimizing vibration and noise in the application.
As a factory manufacturer, we offer several unique advantages. Our extensive experience and expertise in powder metallurgy and sintering processes allow us to produce high-quality bushings that meet stringent performance standards. We maintain strict quality control measures at every stage of production, from raw material selection to final inspection, ensuring that each bushing meets our high standards of excellence. Our ability to customize bushings to meet specific client requirements means we can provide tailored solutions that fit unique application needs. Furthermore, our efficient manufacturing processes and direct sales model enable us to offer competitive pricing without compromising on quality.
Flanged Bushing Ingredient List
| CHEMICAL COMPOSITION | ||||||
| Chemical Composition Limits (%) | ||||||
| ALLOY | COPPER | ZINC | LEAD | IRON | TIN | SILICON |
| C93200 | 81-85 | 1-4 | 6-8 | 0.2 | 6.3-7.5 | 0.005-0.08 |
| C95400 | 83 (minimum) | None | None | 3-5 | None | None |
| SAE 841 | 87.5-90.5 | None | None | 1 | 9.5-10.5 | None |
| ALUMINUM | PHOSPHORUS | MANGANESE | NICKEL (INCL.COBALT) | ANTIMONY | OTHER ELEMENTS |
|
| 0.005 | 0.15 | None | 1 | 0-0.35 | 0-0.08 Sulfur | |
| 10-11.5 | None | 0-0.5 | 0-1.5 | None | None | |
| None | None | None | None | None | 0.3 Carbon | |
| PHYSICAL & MECHANICAL PROPERTIES | |||||
| ALLOY | NOMINAL DENSITY | MODULUS OF ELASTICITY |
MELTING POINT OR RANGE |
THERMAL CONDUCTIVITY |
|
| lbs. /cu.in | ksi | degrees F | BTU/sq.ft./ft./hr./degrees F @ 68 degrees F |
||
| C93200 | 0.322 | 14,500 | 1570-1790 | 33.6 | |
| C95400 | 0.269 | 15,500 | 1880-1900 | 33.9 | |
| SAE 841 | 0.231-0.246 | Not Rated | 1800-2000 | Not Rated | |
| ELECTRICAL RESISTIVITY |
TEMPER | HARDNESS | ULTIMATE TENSILE | YIELD STRENGTH |
ELONGATION |
| ohms @ 68 degrees F |
Rockwell (unless noted) |
ksi | ksi | % | |
| Not Rated | As Cast | 65 Brinell | 35 | 20 | 10 |
| 80.2 | As Cast | 150-170 Brinell | 85 | 32-35 | 12-18 |
| Not Rated | As Pressed | H50 | 14 | 9 | 1 |
Flanged Bushing Applications
Industrial Machinery:
Industrial Machinery: In industrial machinery, the Flanged Bushing is employed in shafts, pivots, and linkages to facilitate smooth rotational or linear motion. Its durable construction and resistance to wear make it suitable for heavy-duty equipment, ensuring reliable performance and longevity.
Aerospace Components:
Aerospace applications require components that can withstand extreme temperatures and harsh environments. The Flanged Bushing meets these demands and is used in aircraft landing gear, control surfaces, and other critical systems, contributing to the safety and efficiency of aerospace operations.
FAQ
Q: What are the key benefits of using brass flange bushings in industrial applications?
A: Brass flange bushings offer several key benefits that make them ideal for industrial applications. Firstly, the use of high-quality brass provides excellent resistance to wear and corrosion, ensuring long-lasting durability even in harsh environments. This material is also known for its self-lubricating properties, which reduce the need for frequent maintenance and lubrication, thereby increasing operational efficiency. The flange design of these bushings provides additional support and stability, ensuring a secure fit and effective load distribution, which is crucial for applications involving axial loads. Additionally, brass has good thermal conductivity, which helps dissipate heat generated during operation, enhancing the performance and lifespan of the machinery. Overall, these features contribute to reduced downtime, lower maintenance costs, and improved machinery performance.
Q: How does your manufacturing process ensure the quality and precision of brass flange bushings?
A: Our manufacturing process for brass flange bushings is designed to ensure the highest levels of quality and precision. We start with premium-grade brass materials that undergo stringent quality checks to ensure their suitability for producing durable and reliable bushings. Utilizing advanced machining techniques and state-of-the-art equipment, we achieve precise dimensions and tight tolerances, ensuring a perfect fit and smooth operation in various machinery applications. Each bushing is subject to rigorous inspection and testing throughout the production process, from initial material selection to the final product. Our quality control measures include checking for dimensional accuracy, surface finish, and mechanical properties, ensuring that every bushing meets our high standards of performance and reliability. As a factory manufacturer, we also offer the ability to customize bushings to meet specific requirements, providing tailored solutions that perfectly fit our customers' applications. This comprehensive approach to manufacturing guarantees that our brass flange bushings deliver consistent quality and exceptional performance.
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