Our structure parts sintered gears represent the pinnacle of modern manufacturing technology, combining precision engineering with the benefits of advanced materials. These gears are manufactured using a sophisticated sintering process, which involves compacting powdered metal under high pressure and then heating it to just below its melting point. This technique results in components that are incredibly strong, wear-resistant, and dimensionally accurate.One of the key advantages of our sintered gears is their exceptional durability. The sintering process ensures that the gears have a uniform density and a high level of structural integrity, making them capable of withstanding significant mechanical stress and heavy loads. This results in a longer lifespan compared to conventionally manufactured gears, reducing the frequency of replacements and maintenance costs.
Another significant benefit is the precision with which these gears are made. The sintering process allows for tight control over the dimensions and tolerances of each gear, ensuring perfect fit and smooth operation within the assembly. This precision minimizes friction and wear, leading to improved efficiency and performance in mechanical systems.
Our sintered gears are also highly customizable. We can produce gears in a wide range of shapes and sizes to meet the specific requirements of different applications. This versatility makes our gears suitable for use in various industries, including automotive, aerospace, and industrial machinery.Moreover, the material properties of sintered gears can be tailored to enhance specific characteristics such as hardness, toughness, and corrosion resistance. This customization ensures that our structure parts sintered gears perform optimally even in harsh environments and demanding applications.As a manufacturer, we bring extensive expertise and state-of-the-art technology to the production of sintered gears. Our advanced manufacturing facilities are equipped with the latest equipment, allowing us to produce high-quality gears with consistent performance. We also implement rigorous quality control measures at every stage of the production process to ensure that each gear meets the highest standards of quality and reliability.
FeCu20B Material Test Report for Gears
| Chemical Componsition(%) | ||||||||
| Test Result | Cu | [O] | Fe | |||||
| Standard | 18.0-22.0 | <0.20 | allowance | |||||
| Supplier's Report | 19.5 | 0.18 | allowance | |||||
| Particle size distribution(%) | ||||||||
| um | +180 | -180+150 | -150+106 | -106+75 | -75+45 | -45 | ||
| Standard | <1.0 | <10.0 | allowance | allowance | allowance | 10.0-30.0 | ||
| Supplier's Report | 0 | 3.5 | 24.3 | 24.8 | 31.7 | 15.7 | ||
| Technological Properties | ||||||||
| Item | Density g/cm3 | Flow sec/50g | Compress g/cm3 600Mpa(0.75%Zn-St) | |||||
| Standard | 2.80-3.10 | <30.0 | ≥7.10 | |||||
| Supplier's Report | 2.84 | 26 | 7.22 | |||||
Similar Gears Photoes
Shanghai Jwell machinery Workshop co-operation projects
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Shanghai Jwell machinery Workshop co-operation projects
Lorem ipsum dolor sit amet,consectetur adipisicing elit. Delectus,natus numquam unde qui pariatur porro necessitatibus harum libero commodi rem veritatis in nisi vero odit tenetur esse quidem inventore ex. Sunt nam mollitia,accusantium voluptates
Shanghai Jwell machinery Workshop co-operation projects
Lorem ipsum dolor sit amet,consectetur adipisicing elit. Delectus,natus numquam unde qui pariatur porro necessitatibus harum libero commodi rem veritatis in nisi vero odit tenetur esse quidem inventore ex. Sunt nam mollitia,accusantium voluptates
Materials Structure
Welfine Sintered Alloy Self-lubricating Gears form d by advanced powder sintering process, using the materials that can work under the condition of high speed, low speed high load and high temperatu re.
This kind of materials can containing dry solid lubrid ant like graphite,molybdenum disulphide which uniformly d spered within the metalmatrix. The solid lubricant evenly distributed within the organization of the materials can be continuously provided for the bea ring surface friction,reduction the friction coefficient, greatly increasing bearing life.Sinfina succeed developed new higher performance sinte ed Fe-Cu self-lutating bearings applied for higher load application.
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